This safety alert serves to raise awareness regarding the importance of using proper replacement parts and equipment in accordance with their intended purpose. Recently, a casualty occurred on a passenger vessel operating about a mile offshore in the Atlantic Ocean. A crewmember, while making a round in a machinery space, noticed that a small fuel spray fire had developed above one of the four propulsion engines. The crewmember vacated the space and informed the bridge watch. Subsequently, proper emergency procedures were followed, ventilation to the machinery space was secured, and the CO2 via the fixed fire fighting system was released. Fortunately for the 174 persons onboard, the fire was quickly extinguished without incident or additional complications. Although the investigation is not complete, important causal factors were discovered and are shared here.
The vessel was equipped with four Detroit Diesel sixteen cylinder high speed engines – model 16V92. The engines were constructed by coupling two V-8 cylinder engines together. There are also other similarly coupled engine models and in widespread use including the Detroit Diesel 12V92, 12V71, and 16V71. Fuel and coolant flow from head-to-head and within passages on each side of the engine. The fuel supply passage delivers fuel to the injection equipment of each cylinder. A return passage handles excess fuel. To connect the heads on each side of the engine, a male-to-male threaded variable length coupling is used by design. There are four couplings per engine that handle fuel supply and returns from the injection components. These couplings are unique in that they facilitate installation by their capability to lengthen when their ends are threaded into the heads.
On the passenger vessel that experienced the engine room fire, couplings on three of the four engines were replaced with threaded hose barb fittings and rubber hose. One of those fuel hoses subsequently failed and sprayed fuel directly onto the main engine exhaust lagging and blankets. The seam in the insulation blanket was facing towards the engine rather than away and likely provided the ignition source. Inspections and Compliance Directorate RUPTURE MALE-TO-MALE VARIABLE LENGTH COUPLING 2
As a result of this casualty the Coast Guard strongly encourages owners, operators, and marine engine rebuilders with the types of engines listed above, either as propulsion or prime movers for generators to:
Always use proper replacement parts,
Consider seam placement of exhaust insulation blankets and lagging during installation,
Follow good marine practice by always maintaining the tightness and correct fit of the insulation blankets over the entire exhaust system, and
For those who repair or own and operate vessels with these Detroit Diesel engines either as propulsion or electrical generation equipment of design configuration 16V92 ,12V92, 12V71 and 16V71, inspect and verify that the proper head to head couplings are used for the fuel supply and return passages. If incorrect, contact an authorized manufacturer technician for specific guidance. The use of proper engine replacement parts is paramount to safety!
This Safety Alert is provided for informational purposes only and does not relieve any domestic or international safety, operational, or material requirement. Developed by the Sector Jacksonville Investigations Division in coordination with the Office of Investigations and Analysis, Washington DC. For questions or concerns, please email firstname.lastname@example.org.